MAINTENANCE AND REPAIR CASTABLES
Products
Industries - Applications
- Cement Kiln & Repair Zones
- Aluminium Furnaces & Launders
- Steel Ladle, Tundish & EAF
- Mini Steel Ladle & Induction Furnace
- Foundry Ladle & Pouring Area
- Power Boilers – CFBC / AFBC
- Petrochemical Heater, Reformer & Incinerator
- Ferro Alloys Melting Furnace
- DRI Rotary Kiln
- Reheating Furnace – Burner Zone
- Copper Plant Launders
- Silicate / Glass Melting Furnace
- Kiln Car & Ceramics
- HMDS, LF & Argon Lances
Industries - Applications
- Cement Kiln & Repair Zones
- Aluminium Furnaces & Launders
- Steel Ladle, Tundish & EAF
- Mini Steel Ladle & Induction Furnace
- Foundry Ladle & Pouring Area
- Power Boilers – CFBC / AFBC
- Petrochemical Heater, Reformer & Incinerator
- Ferro Alloys Melting Furnace
- DRI Rotary Kiln
- Reheating Furnace – Burner Zone
- Copper Plant Launders
- Silicate / Glass Melting Furnace
- Kiln Car & Ceramics
- HMDS, LF & Argon Lances
Customised Castables for Repair and Maintenance
Sharadaa Specializes in Maintenance Castables & Preventive Coatings for Repair of Bricks / Castables / Fibre Lined Furnaces and Kilns
These Customised Castables are Focused at
- Enhancing life of existing lining
- Fuel saving
- User friendly application
- Quick turnaround
- Veneering on old lining to avoid
- De bricking process
- Efficient price performance ratio
- Facilitating zero inventories at user end
- Sealing of cracks
- Making surfaces impervious to atmospheres
- Reduction in cost of new lining
Customised Products for Various Process of Repair
THE PROCESSES ARE:
- TROWELLING
- PATCHING
- SELF FLOW / RODDING
- RAMMING
- COATING
- GUNNING / SHOTCRETING
Each process has Standard, Superior and Premium classes enabling the customer to choose depending upon process, costs and operating temperature requirements.
TROWELLING / PATCHING - SHARADAA SUPERPATCH
| Patching | Standard | Superior | Premium |
|---|---|---|---|
| Hotface Temperature | 1200 | 1450 | 1550 |
| Bulk Density G/cc | 2.0 | 2.2 | 2.7 |
| PLC @ Face Temp | ± 1 % Max | ± 1 % Max | ± 1 % Max |
| Porosity at Operating Temperature | 26% | 24% | 22% |
| CCS at Operating Temperature Kg/Cm² | 350 | 400 | 450 |
SELF FLOW / RODDING CASTABLES - ROTOFLO
| Self Flow Rodding | Standard | Superior | Premium |
|---|---|---|---|
| Hotface Temperature | 1200 | 1450 | 1550 |
| Bulk Density G/cc | 2.2 | 2.5 | 2.9 |
| PLC @ Hot Face Temp | ± 1 % Max | ± 1 % Max | ± 0.5 % Max |
| Porosity at Operating Temperature | 18% | 16% | 14% |
| CCS at Operating Temperature Kg/Cm² | 600 | 800 | 1000 |
RAMMING MIXES - ROTO RAM
| Ramming | Standard | Superior | Premium |
|---|---|---|---|
| Hotface Temperature | 1200 | 1450 | 1550 |
| Bulk Density G/cc | 2.4 | 2.6 | 2.8 |
| PLC @ Hot Face Temp | ± 0.5% 1200 | ± 0.5 % Max | + 0.5 % Max |
| Porosity at Operating Temperature | 20 | 18% | 16% |
| CCS at Operating Temperature Kg/Cm² | 500 | 600 | 1000 |
COATING MATERIALS - SHARADAA REFCOAT
| Coating | Standard | Superior | Premium |
|---|---|---|---|
| Hotface Temperature | 1200 | 1450 | 1550 |
| Bulk Density G/cc | 2.4 | 2.6 | 2.8 |
| PLC @ Hot Face Temp | ± 1% MAX | ± 1 % Max | ± 1 % Max |
| Porosity at Operating Temperature | -- | Impervious Surface | -- |
GUNNING - SHARADAA REFGUN
| Gunning | Standard | Superior | Premium | Plastics |
|---|---|---|---|---|
| Hotface Temperature | 1200 | 1450 | 1550 | 1550 |
| Bulk Density G/cc | 2.0 | 2.6 | 2.8 | 2.9 |
| PLC @ Hot Face Temp | ± 1% Max | ± 1% Max | ± 1% Max | ± 0.5 Max |
| Porosity at Operating Temperature | 26% | 24% | 22% | 18% |
| CCS at Operating Temperature Kg/Cm² | 350 | 400 | 500 | 600 |