INDUSTRY
Cement
Industries - Applications
Products
Cement Industry
High Performance Monolithic Castables for Burner Pipe, Nose Ring and Gunning
KILN / COOLER / PREHEATER / CYCLONE
Introducing Non-Wetting Castable with Japanese Technology
Cement plants operate rotary kilns at extreme temperatures, making refractory performance critical at the burner pipe, nose ring, bull nose, smoke chamber, cooler, preheater, and calciner zones. Sharadaa supplies Low Cement Castables and Gunning Repair products engineered to withstand thermal cycling, alkali attack, and abrasion in these demanding zones.
Recommended Products
Application Areas
Features
- High Productive Gunning Castable for Safety and Quick Repair
- Excellent resistance to high temperature and thermal cycling
- Superior abrasion resistance in clinker handling areas
- Long service life in high-wear kiln zones
- Reduced maintenance and shutdown time
Cement Industry Product Portfolio
| Area of Application | Products Recommended | Installation by | Charecteristics of the Products |
|---|---|---|---|
| Cyclone & Preheaters | Rotocrete / Rotocrete Excel | Vibration | High Strength @ 600-1100°C Region |
| Tip Casting Bullnose & Burner Pipe | Velcrete 002 / Velcrete 003 / Velcrete 007 / Velcrete 009 | Vibration | • High Thermal Shock Resistance / • Abrasion Resistance • Alkali Resistance • Sulphur Attack Resistance |
| Smoke Chamber | Velcrete 003 SC | Vibration | Anti Coating |
| Maintenance & Repair | Super Patch 1400 / Rotoram 1300 | Patching / Ramming | Excellent Adhesion |
| Coal Handling Ducts / VRM | Sharadaa HSD806 | Trowelling | High Dense - Wear Resistant |
| Coating | AGNI - AZS | -- | High Dense - Wear Resistant |
| Firing Hood | Velcrete 003 / VELGUN | Vibrocast Gunning | Thermal Shock Resistance |
HIGH ALUMINA WEAR RESISTANCE LINERS
| Attributes | Unit | Value |
|---|---|---|
| Alumina Content | % | 92 |
| Density | g/cc | 3.65 |
| Colour | - | White |
| lexural Strength | MPa | 320 |
| Rock well Hardness | R45N | 78 |
| Vickers Hardness(HV10) | Kg/mm2 | 1125 |
| Vickers Hardness(HV5) | Kg/mm2 | 1150 |
| Vickers Hardness(HV1) | Kg/mm2 | 1480 |
| Vickers Hardness(HV0.5) | Kg/mm2 | 1517 |
| Fracture Toughness | MPa.m0.5 | 4-5 |
| Thermal Expansion Coefficient (25 - 1000°C) | 1X10-6/°C | 8.1 |
| Rubber Wheel Abrasion Test | 0.26 |
Datasheets for Cement Industry
Sharadaa Classic Range for Cement Plants
High Alumina Dense Castables - REFCAST Series
Low Cement Castables - REFCAST Series
Low Cement Low Porous Ramming Repair Castables
