Customized Application Simulation

Customized Application Simulation

Test Furnace at Sharadaa R&D Centre

Sharadaa's R&D Centre simulates the exact thermal, chemical, and mechanical conditions of each customer's application — before a product is ever installed. From alkali attack in cement kilns and accretion resistance in sponge iron rotary kilns, to non-wetting behaviour in aluminium furnaces and slag corrosion in foundry ladles, every test is designed to replicate real operating conditions and validate product performance with precision.

Power - Abrasion

Sponge Iron - Accretion

Aluminium - Non Wetting

Cement - Alkali

Foundry - Slag Corrosion

Rolling Mill - Mill Scale Resistance

Features & Advantages

  • Industry-specific simulation
    Test protocols tailored to Power, Cement, Aluminium, Rolling Mill, Foundry, and DRI/Sponge Iron operating conditions
  • Thermal performance testing
    Thermal shock, HMOR, thermal conductivity, and PCE/RUL evaluation under high-temperature conditions
  • Chemical & corrosion resistance
    Slag corrosion, alkali attack, mill scale resistance, and corrosion resistance validated for each application
  • Structural integrity testing
    Hot abrasion, volume stability, PLC, and accretion resistance assessed under simulated furnace cycles
  • Advanced material analysis
    XRD and XRF tie-ups for precise chemical composition and phase analysis
  • Customer-specific validation
    Every castable and precast shape is tested and proven against the exact demands of its intended application before delivery